Ridge Cover Roll Forming Machine

Ridge Cover Roll Forming Machine

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.

Ridge Cover Roll Forming Machine




SECTION 2: CUSTOMER REQUIREMENT

Profile drawing 1

Raw material

Steel, aluminum

Feeding thickness

0.3-0.8mm

SECTION 3: TECHNICAL SPECIFICATION

1. Production line layout and process flow

Decoiler--Feeding--Main Roll Forming Machine--pressed shape-Hydraulic Shearing--Collecting Product Table

2. Main specifications of Ridge Cover Roll Forming Machine

Work voltage

380V/50Hz/3Phases

Total power

13 kW

SECTION 4: Machine components description (The design and appearance of the machine shall prevail in kind)

Part 1   3 T Manual Decoiler

TDecoiler Type

3T Manual Decoiler

Loading Capacity: 5 Tons

3 Tons

Working Type

Actively Type

Can bear the max width of the coil is

600mm

Size

2500mm×1500mm×1000mm

Part 2   Main Roll Forming Machine

Speed

10-20m/min

Main Power Roll Forming Machine

7.5KW

Machine Frame

350H steel

Roller

45# steel Quenched, Surface Hard Chromium Plating (design by senior engineers with Auto-cad software, manufactured with 45# high grade steel by CNC machine tools and coated with hard chrome)

Forming Roller Station

18 Stations

Transmission

Driven by chain, 1 .2inch

Motor

Lichao

Diameter of Shaft

70mm

The thickness of the Plate used in the body of the machine

18mm

Material of shafts

45# Steel (45# high grade steel by CNC machine tools)

With protection cover

In order to keep the product shape and precision, roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

Feeding platform

Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron

Positioning plate: Adjust the position of both ends to make it suitable for the feeding width.

Guide roller: The upper and lower round rollers are designed to make the feeding process smoother.

Manual Pre Shearing: For the amount of material roll, manually cut the front section.

Handle: adjust the positioning plate to the width suitable for feeding by hand.

Part 3   Hydraulic Shearing Device

Shearing mold

Hydraulic Shearing

Motor

5.5 KW

Cutting blade material

Cr12 MoV

Length tolerance:

± 2mm

With air cooling device

Automatic location to decide the dimension and cut the target products.

Guide mechanism: make the knife holder shear smoothly, and the incision is not deformed

Cast iron tool holder: the shock absorption effect is obvious, and the impact resistance is strong.

Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine.

Stamping notch part

Part 4   Hydraulic system

It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job.

Components:

The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves.

Power: 5.5kw

For let the hydraulic station can working long time, we install one wind fan cool systerm

Part 5   PLC Control System

Frequency brand:

Delta

PLC brand:

Delta

Screen language:

Chinese/English/As required

Encoder:

Omron

Low pressure electric:

Schneider

Voltage:

380V/50Hz/3Phases

Part 6   3m Collecting Product Table

SECTION 5   Other Terms

Remark:

1. H.S. code: 845522

2. Package: Nude package

3. Container: 1*20" GP

4. Size: 10000mm*14000mm*13000mm

5. Weight: 10tons

Validity time:

7 days since quota date.

Payment terms:

30% by T/T in advance

70% by T/T before shipping in China.

Delivery time (Negotiable)

Max. 25 working days after the advance payment.

Machine acceptance

CangZhou HENER can take a video for the customer and the customer can also come to our factory, we can train customer how to installation and adjustment the machine.

Before leaving the factory, CangZhou HENER will carry out the commissioning of the machine, the customer does not need to carry out commissioning work. In addition, corresponding operation instructions and corresponding operation videos are provided when the machine leaves the factory, so customers do not need to worry about the use of the machine.

After-sale service

Before we receive the final payment of the machine, we will send the drawings of each rollers and the drawings of the cut part to Mr. Jason's email

Warranty: 12 months, and CangZhou Hener will provide the technical support for the whole lifetime.

Training and service: If installation needed, CangZhou Hener will provide the aboard installation at buyer's factory. The buyer need to bear the charge for visa, round trip freight tickets, accommodation overseas and daily salary for the technicians, USD 150 per person per day.

The advantages of CangZhou Hener: CangZhou Hener has a team of skilled engineers and one group for after-sale service.

CangZhou Hener will provide the customer the manual operate for installation, operation and maintenance in English, Spanish, Russian or other languages as requirement.


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